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Metal casting
 
Introduction to Manufacturing
  • ƒ    definition of manufacturing, design process, material selection
  • ƒ    process selection, design for assembly, product quality, economics of manufacturing
Expendable Mold Casting Processes
  •     mold types, sand casting types, pattern designs/mold designs
  • ƒ    gating systems, cores
Casting Fundamentals of Sand Casting Chapter 13
  • ƒ      solidification of metals, cast structures, fluidity of molten metals
  • ƒ      heat transfer, shrinkage, casting defects
  • ƒ      foundry methods, cast alloys
Investment Casting Processes
  • ƒ      investment casting types, mold design
  • ƒ      ceramic mold casting, plaster mold casting
Permanent Mold Casting Processes
  • ƒ      permanent mold casting Handout, mold design, die casting types
  • ƒ     centrifugal casting, squeeze casting, vacuum molding, turbine blade casting methods
Casting Heat Treatment
  • ƒ     ferrous alloys, non-ferrous alloys, heat treatment processes
  • ƒ     cleaning/finishing methods,  inspection/testing methods
Quality Assurance and Process Capability
  • ƒ     allowance and tolerance, inspection methods
  • ƒ     inspection machines, nondestruction inspection
  • ƒ     process capability, SPC - charting methods, process variation
Sheet Metal Forming Processes
  • ƒ     sheet metal properties, shearing, bending, spring back, die design
  • ƒ     stretch forming, bulging, hydro-forming, spinning, super plastic forming, deep drawing
Bulk Material Forming Processes
  • ƒ     deformation types, types of bulk-forming, forging      rolling, extrusion, drawing
  • ƒ     swaging/heading, die design, press types
  • ƒ     friction/lubrication, stress calculations
Forming Processes of Nonmetallic Materials
  • ƒ     structures of plastics, types of plastics, properties of plastics, forming polymers
  • ƒ     forming elastomers, forming reinforced plastics, design considerations, economics of forming plastics
Basic process technical analyze by present and future alternative casting processes
  • Model and casting form manufacturing, Heat transport at the casting and solidification, Bases for the design and dimensioning of in cast and matare, Casting metals properties during melting, casting and solidification.
  • Casting simulation, Micro segregation, Macro segregation, Inclusions, The solidification- and cooling shrinkage, Gas reactions at the solidification and casting, Casting defects, Construction indication for casting material.
  • The construction of the foundry and the environmental aspects.
 
 

 

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